Original Illustrated Factory Workshop Manual for Still Fork Truck R70-40, R70-45, R70-50 Series.
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
R7071
R7072
R7073
R7081
R7082
R7083
Format: PDF, 269 Pages
Language: English
Contents:
00. Produktinformation
 Vorwort
 About the R70 4.0t-5.0t
 Sicherheitshinweise
 Symbols Used
 Securing the fork carriage
 Working on live electrical components
11. Elektromotor
 Fahrmotor
 General technical data
 Electrical connections
 Traction drive
 Traction motor
 Drehzahlsensor
 Pin sensor
 Temperatursensor
 Temperature sensor KTY84
 Generator
 General technical data
 Alternator
 Removing and installing the alternator
12. Verbrennungsmotor
 Verbrennungsmotor
 Engine unit
 Engine unitRemoval and installation
 Starter ring gear
 Starter motor
 Dieselmotor
 General technical dataVW 2.0 1 turbodiesel
 Diesel engine VW 2.0ITDI
 Treibgasmotor
 General technical data VW3.2ITG
 VWVR6 3.2 1 LPG engine
13. Verbrennungsmotor- Anbauteile
 Treibgasanlage
 Impco components
 Evaporator function- gas mixer
 Suction module
 0B6 MAP/MAT sensor
 Chassis module
 Actuator unit
 Gas shut-off valve unit
 Shut-down due to lack of gas
 Maintenance and test specifications
 Servicing the LPG filter
 Testing CO level in exhaust gases
 Evaporator- maintenance
 Checking the evaporator for leaks
 High-pressure relief valve- 1.7 bar
 Treibgasflasche/-tank
 LPG cylinder
14. Verbrennungsmotor- Abgasanlage
 Abgasanlage-Treibgas
 Lambda control system
 Lambda sensor
 Three-way catalytic converter
22. Mechanische Antriebsachse
 Radantrieb
 Drive wheel unit
 Triebwerk
 General technical data Carraro EC 50 l
 Drive axle
 Removing/installing the drive axle
 Differential gearbox and brake
 Removal of the differential gearbox and brake
 Installation of the differential gearbox and brake
31. Chassis
 Gegengewicht
 Counterweight
42. Lenksystem
 Hydraulische Lenkung
 General technical data
 Steering system
 Steering error detection
 Steering unit
 Priority valve
 Lenkrad und Lenksaule
 Steering column
 Lenkachse
 General technical data
 Swing axle
 Removing/installing the swing axle
 Wheel hub
 Steering angle
 Tie rod
 Axle stub
49. Bremsanlage
 Mechanische Betriebsbremse
 Service brake
 Brake sensor 1B2
 Removing/installing the service brake
 Changing the brake cable Service brake
 Handbremse
 Changing the brake cable Parking brake
 Parking brake switch
50. Bedienelemente
 Einpedal
 Accelerator- single-pedal
 Zweipedal
 Accelerator - double-pedal 1. Generation
 Bedienelemente
 Multi-levers
 Joystick
 Joystick operation
 Tip switch
 Axle assignment
 Depressurising the hydraulics
 Direction of travel flasher module (Fabli)
56. Anzeigeelemente
 Bedienkonsole
 Direction of travel flasher display
 Display
 Display operating unit (ABE 1) Generation 1
 ABE 1 Installation and removal
60. Elektrik / Elektronik
 Allgemein
 General technical data
 UbersichtderSteuerungen
 Electrical components
 Software compatibility
 PAN process
 Parameter management
 Error ring buffer
 Insulation measurement
 Traction motor temperature monitoring
 Drive mode driving behaviour Availability
 Driving mode driving behaviour Description
 Blue-Q = IQ
 Verkabelung
 CAN bus connections
 Elektrische Anlage
 Brake resistor
 Fuse box
 Fuses
 Relays
 Sonstige Komponenten
 Option board
 CAN power port (CPP)
 SootCPP (CPP5)
 Relay-Power-Port
64. Elektronische Steuerungen
 Fahr- und Arbeitshydrauliksteuerung
 Truck control unit (TCU)
 Truck control unit (TCU) Removal and installation
 Umrichter
 Inverter
 I nvertersRemoval and installation
69. Batterien und Zubehor
 Starterbatterie undZubehor
 Starter battery
70. Hydraulik
 Allgemein
 AllgemeineTechnische Daten
 Lifting operating speeds
 Tilting operating speeds
 Lowering operating speeds
 Forward tilt safety test
 Lowering safety test
 Safety checks of hose assembly
 Grundhydraulik
 Basic hydraulics
 Fan motor control unit
 Fan control valve
 Steering hydraulics
 Working hydraulics
 Variable displacement pump
 Pump regulator
 Variable displacement pumpRemoval and installation
 Hydraulic tank
 Hydraulic oil
 Return filter
 Breather
 Suction filter
 High-pressure filter
 Conical nipple fittings (CNF)
 Boltedjoint
71. Arbeitshydraulik
 Neigezylinder
 Mast tilt
 Tilt cylinders Removal and installation
 Changing the set of seals 2200 -5000 kg
 Zusatzhydraulik
 Attachments
 Second operating function for attachments
 Clamp locking mechanism for hand levers
76. Ventile
 Handhebel
 General technical data
 Hand lever valve block
 Valve block Removal / installation
 Directional control valve block
 Check valve for hydraulics blocking function
 Hydraulic transmitter
 Servohydraulik
 AllgemeineTechnische Daten
 Servo hydraulics valve block
 Directional control valve block
 Directional control valve function Lifting
 Directional control valve function Lowering
81. Hubgeriiste
 HubgerQst
 General technical data
 Telescopic lift mast
 Triple mast
 Lastketten
 Load chains Checking, cleaning
 Adjusting the load chains Telescopic mast
 Outer load chain Triple mast
 Middle load chain Triple mast
 Endlagendampfung
 End position damping of outer cylinder
 Middle cylinder end dampener
 Leitungsbruchsicherung
 Hose safety valve of triplex mast
 Shock valve installation positions
 Hubzylinder
 Liftjack
 Rollen/Stutzrollen
 Support roller clearance
84. Lasttrager
 Gabeltrager
 Fork carriage
 Anhang
X Schaltplane
 Hydraulik
 Hydraulic circuit diagram Multi-levers
 Hydraulic circuit diagram Proportional technology
             
            
            
                Original Illustrated Factory Workshop Manual for Still Fork Truck R70-40, R70-45, R70-50 Series.
Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
R7071
R7072
R7073
R7081
R7082
R7083
Format: PDF, 269 Pages
Language: English
Contents:
00. Produktinformation
 Vorwort
 About the R70 4.0t-5.0t
 Sicherheitshinweise
 Symbols Used
 Securing the fork carriage
 Working on live electrical components
11. Elektromotor
 Fahrmotor
 General technical data
 Electrical connections
 Traction drive
 Traction motor
 Drehzahlsensor
 Pin sensor
 Temperatursensor
 Temperature sensor KTY84
 Generator
 General technical data
 Alternator
 Removing and installing the alternator
12. Verbrennungsmotor
 Verbrennungsmotor
 Engine unit
 Engine unitRemoval and installation
 Starter ring gear
 Starter motor
 Dieselmotor
 General technical dataVW 2.0 1 turbodiesel
 Diesel engine VW 2.0ITDI
 Treibgasmotor
 General technical data VW3.2ITG
 VWVR6 3.2 1 LPG engine
13. Verbrennungsmotor- Anbauteile
 Treibgasanlage
 Impco components
 Evaporator function- gas mixer
 Suction module
 0B6 MAP/MAT sensor
 Chassis module
 Actuator unit
 Gas shut-off valve unit
 Shut-down due to lack of gas
 Maintenance and test specifications
 Servicing the LPG filter
 Testing CO level in exhaust gases
 Evaporator- maintenance
 Checking the evaporator for leaks
 High-pressure relief valve- 1.7 bar
 Treibgasflasche/-tank
 LPG cylinder
14. Verbrennungsmotor- Abgasanlage
 Abgasanlage-Treibgas
 Lambda control system
 Lambda sensor
 Three-way catalytic converter
22. Mechanische Antriebsachse
 Radantrieb
 Drive wheel unit
 Triebwerk
 General technical data Carraro EC 50 l
 Drive axle
 Removing/installing the drive axle
 Differential gearbox and brake
 Removal of the differential gearbox and brake
 Installation of the differential gearbox and brake
31. Chassis
 Gegengewicht
 Counterweight
42. Lenksystem
 Hydraulische Lenkung
 General technical data
 Steering system
 Steering error detection
 Steering unit
 Priority valve
 Lenkrad und Lenksaule
 Steering column
 Lenkachse
 General technical data
 Swing axle
 Removing/installing the swing axle
 Wheel hub
 Steering angle
 Tie rod
 Axle stub
49. Bremsanlage
 Mechanische Betriebsbremse
 Service brake
 Brake sensor 1B2
 Removing/installing the service brake
 Changing the brake cable Service brake
 Handbremse
 Changing the brake cable Parking brake
 Parking brake switch
50. Bedienelemente
 Einpedal
 Accelerator- single-pedal
 Zweipedal
 Accelerator - double-pedal 1. Generation
 Bedienelemente
 Multi-levers
 Joystick
 Joystick operation
 Tip switch
 Axle assignment
 Depressurising the hydraulics
 Direction of travel flasher module (Fabli)
56. Anzeigeelemente
 Bedienkonsole
 Direction of travel flasher display
 Display
 Display operating unit (ABE 1) Generation 1
 ABE 1 Installation and removal
60. Elektrik / Elektronik
 Allgemein
 General technical data
 UbersichtderSteuerungen
 Electrical components
 Software compatibility
 PAN process
 Parameter management
 Error ring buffer
 Insulation measurement
 Traction motor temperature monitoring
 Drive mode driving behaviour Availability
 Driving mode driving behaviour Description
 Blue-Q = IQ
 Verkabelung
 CAN bus connections
 Elektrische Anlage
 Brake resistor
 Fuse box
 Fuses
 Relays
 Sonstige Komponenten
 Option board
 CAN power port (CPP)
 SootCPP (CPP5)
 Relay-Power-Port
64. Elektronische Steuerungen
 Fahr- und Arbeitshydrauliksteuerung
 Truck control unit (TCU)
 Truck control unit (TCU) Removal and installation
 Umrichter
 Inverter
 I nvertersRemoval and installation
69. Batterien und Zubehor
 Starterbatterie undZubehor
 Starter battery
70. Hydraulik
 Allgemein
 AllgemeineTechnische Daten
 Lifting operating speeds
 Tilting operating speeds
 Lowering operating speeds
 Forward tilt safety test
 Lowering safety test
 Safety checks of hose assembly
 Grundhydraulik
 Basic hydraulics
 Fan motor control unit
 Fan control valve
 Steering hydraulics
 Working hydraulics
 Variable displacement pump
 Pump regulator
 Variable displacement pumpRemoval and installation
 Hydraulic tank
 Hydraulic oil
 Return filter
 Breather
 Suction filter
 High-pressure filter
 Conical nipple fittings (CNF)
 Boltedjoint
71. Arbeitshydraulik
 Neigezylinder
 Mast tilt
 Tilt cylinders Removal and installation
 Changing the set of seals 2200 -5000 kg
 Zusatzhydraulik
 Attachments
 Second operating function for attachments
 Clamp locking mechanism for hand levers
76. Ventile
 Handhebel
 General technical data
 Hand lever valve block
 Valve block Removal / installation
 Directional control valve block
 Check valve for hydraulics blocking function
 Hydraulic transmitter
 Servohydraulik
 AllgemeineTechnische Daten
 Servo hydraulics valve block
 Directional control valve block
 Directional control valve function Lifting
 Directional control valve function Lowering
81. Hubgeriiste
 HubgerQst
 General technical data
 Telescopic lift mast
 Triple mast
 Lastketten
 Load chains Checking, cleaning
 Adjusting the load chains Telescopic mast
 Outer load chain Triple mast
 Middle load chain Triple mast
 Endlagendampfung
 End position damping of outer cylinder
 Middle cylinder end dampener
 Leitungsbruchsicherung
 Hose safety valve of triplex mast
 Shock valve installation positions
 Hubzylinder
 Liftjack
 Rollen/Stutzrollen
 Support roller clearance
84. Lasttrager
 Gabeltrager
 Fork carriage
 Anhang
X Schaltplane
 Hydraulik
 Hydraulic circuit diagram Multi-levers
 Hydraulic circuit diagram Proportional technology