Original Illustrated Factory Workshop Service Manual for Jungheinrich Order Picker EKS-Series.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
EKS 308 (from 03.2009)
EKS 312 (from 03.2009)

Language: English
Format: ZIP, Contained Set of PDF Manuals
1. Operating Instructions, PDF, 414 Pages
2. Judit - Descriptions Manual, PDF, 345 Pages
3. Service Manual, PDF, 1378 Pages
Contents:
Safety Notes
Drive Compartment Component Layout
Operating Variants
Tightening Torques
EKS 3xx Speed Performance Setting
EKS308 Speed Performance Setting (USA / 24 V)
EKS308 Speed Performance Setting (USA / 36 V)
EKS 308 Speed Performance Settings (USA / 48 V)
EKS 312 braking distances
EKS 312 Hydraulics Speed
Operating Instructions
EKS 208 - 312 Wiring Diagrams (Electric I Hydraulic)
Event Messages
Torques
BUS systems
Brakes / Brake Functions
Braking Deceleration and Brake System Principle Overview (EU version)
Braking Deceleration and Brake System Principle Overview (USA Version)
Magnetic brake (7Y3)
Magnetic Brake Setting Instructions
Disassembly / Assembly and Replacement of Controller Components
Deadman Button Setting
Jungheinrich ISM
ISM Online
Installation of ISM components
Battery discharge indicator
Fuses
Pin Layout for Saab Connectors
Controller, computer and CAN-Bus analysis
Node IDs (Can IDs), Names, Assembly Location of Computers in Truck
Speed Sensors 1B10, 1B10.1, 1B11 and 1B11.1
Temperature Sensor (KTY 84-130) 1B7 / 2B4 / 3B26
Drive System Drive Motor 1M1
Drive Wheel Disassembly / Assembly
Load Wheel Disassembly / Assembly
Rail guidance
Vulkollan Wheel Wear Limits
Single Wheel Transmission
Transmission Assembly / Disassembly
Gear Oil Change
Nord-Lock lockwashers
Assembly and adjustment of static eliminator
Battery lock
Fall Bar Left/Right Initiators (7B1 bzw. 7B2)
Operator Position Disassembly / Assembly
Safety Mechanisms
Adjusting the Plastic Slide Pieces on the Operator Position Mast Rollers
Operator Instructions for Handling / Checking the Rescue Equipment
Skylotec rescue equipment
Instructions for Handling and Checking the Fall Protection Equipment
PPS Scanner Front Screen Cleaning and Replacement
Software and Parameter Setting
47-segment and indicator displays
Test List - PersonalSafetySystem (PPS)
Protection Field and Warning Field Change with the Personal Protection System (PPS)
S 3000 Laser Scanner Design
Securing the Operator Position and Mast
Mast Anchoring Assembly (EKS 312)
Mechanical Tilt Safety Device
Slack Chain Safety Device 2S69, 2S69.1, 2S69.2 and 2S69.3
Disassembly / Assembly of Sensor Bearing (2B3 / 2B12) from Hydraulic Motor (2M1)
Disassembly / Assembly / Adjustment of Sensor 2B43
Disassembly / Assembly / Adjustment of Sensor 2B46
Height Sensor
Adjusting Height Sensors 2B43 / 2B46 on the
Adjusting the Spring Path on the Mast Cable
Replacing the Gasket Kit on the Lift Cylinder Head
Removing/Installing the Mast on the Truck Chassis (EKS 308 I EKS 312)
Assembling the Tilted Mast with the Erecting Aid
Mast Rollers with Eccentrics
Load Chains (Cleaning, Inspection and Lubrication)
Marker Ring Adjustment on Dipstick
Hydraulic Motor 2M1 and Hydraulic Pump
Replacing the Hydraulic Oil Filter
Hydraulic Control Block H1 in Drive Compartment
Adjusting the clearance height
Disassembly / Assembly and Adjustment of Fork Carriage
Replacing the Fork Carriage Backing Rollers
Hydraulic pallet clamp (pre- 02.2010)
Hydraulic Pallet Clamp (from 03.2010)
Measuring and Adjusting the Mast Tilt on the EFX 410/413
Auxiliary lift structure
Disassembly / Assembly / Adjustment of Auxiliary Lift Lower End Cutout Sensor (2B14)
Disassembly / Assembly / Adjustment of Auxiliary Lift Upper End Cutout Sensor (2B15)
Guided Commissioning
User instruction guidelines
Instructions for the prevention of functional failures and damage to equipment when
performingcleaning operations on fork lift truck
Instructions for the prevention of accidents and damage to equipment when performing
servicing,checking and repair operations on fork lift trucks equipped with electronic assemblies
Steering Actual Value Transmitter 3U9 Disassembly / Assembly and Adjustment
RSC28 MH Angle Sensor
Steer Angle Sensor 3B19
Speed Sensor 3B17
Steering Transmission / Steering System
Warehouse navigation
Assembly/Disassembly of Wire Guidance Sensors
Wire guidance line driver with emergency power supply
Aisle Detection - Optical Sensors (1B3, 1B4)
Release frequency - evaluation by wire guidance sensors
Horizontal Position Detection
Assembly / Disassembly of RFID Reader (8U14 18U14.1)
RFID Memory Module Routing
FJ and FS Ground Systems
Track Assignment