Buell Fire bolt XB9R Model Official Factory
Manual (Part No. 99493-03Y)

A Service Repair Manual for Buell Fire bolt XB9R
(and I assume also for Fire bolt XB9)

Contents:

X Maintenance

[ General Fluid Requirements Care of Molded in
Color Body Panel Battery Maintenance Engine
Lubrication System Brake System Maintenance
Tires and Wheels Clutch Drive Belt System
Primary Chain Suspension Damping Adjustment
Front Fork Oil Change Steering and Head
Bearings Spark Plugs Air Cleaner Filter
Throttle Cable and Idle Speed Adjustment
Ignition Timing Headlights Throttle Position
Sensors (TPS) Storage Troubleshooting ]

X Chassis

[ Specifications Tire Specs Vehicle
Identification Number Wheels Front Wheel Rear
Wheel Checking Cast Rim Run out Tires Brake
Pedal Front Brake Master Cylinder Front Brake
Line Front Brake Caliper Rear Brake Master
Cylinder Rear Brake Line Rear Brake Caliper
Front Fork Fork Clamps Upper and Lower Steering
Head Bearings Swing arm and Brace Front and
Rear Isolator Frame Rear Shock Absorber
Throttle Control Clutch Hand Lever Headlight
Support Bracket Handlebars Exhaust System Foot
peg Heel Guard and Mount Sprocket Cover
Fenders Belt Guards Chin Fairing Intake Cover
Assay Air Scoops Tail Frame and Body Work
Front Fairing Windshield and Mirrors Seat
Passenger Seat Lock Slide stand ]

X Engine

[ Specifications Engine Engine Rotation for
Service Stripping Motorcycle for Engine Service
Engine Installation Cylinder Head Cylinder and
Piston Lubrication System Oil Hose Routing and
Oil Reservoir Oil Pressure Indicator Switch
Crankcase Breathing System Oiling System Oil
Filter Mount Hydraulic Lifters Gear case Cover
and Cam Gears Crankcase ]

X Fuel System

[ Specifications Dynamic Digital Fuel
Injection Diagnostic Introduction Checking for
Trouble Codes Check Engine Lamp Diagnostics
Breakout Box Wiggle Test Initial Diagnostic
Check Check Engine Lamp Not Illuminated at Key
ON Engine Cranks But Will not Start No ECM
Power Fuel Pressure Test Idle Speed Control
Misfire Trouble Code 11 Trouble Code 13
Trouble Code 14 Trouble Code 15 Trouble Code
16 Trouble Code 23 and 32 Trouble Code 24 and
25 Trouble Code 33 Trouble Code 36 Trouble
Code 44 Trouble Codes 52, 53, 54, and 55
Trouble Code 56 Electronic Control Module Cam
Position Sensor and Rotor Ignition Coil Oxygen
Sensor Engine Temperature Sensor Bank Angle
Sensor Intake Air Temperature Sensor Cooling
Fan Fuel Pump Fuel Tank Vent Valve Fuel Cap
Retaining Ring Throttle Body and Intake
Manifold Intake Leak Test Air box Evaporative
Emissions Control California Models ]

X Electric Starter

[Specs Electric Starter System Starting System
Diagnosis Starter Activation Circuits
Diagnostics Troubleshooting Starter System
Testing Starter Starter Solenoid]

X Drive/Transmission

[Specs Primary Chain Clutch Release Mechanism
Primary Drive/Clutch Transmission Case
Disassembly for Transmission Removal
Transmission Disassembly Transmission Assembly
Main Drive Gear Transmission Right Case
Bearings Transmission Left Case Bearings
Transmission Installation Shifter Shaft
Installation Transmission Sprocket]

X Electrical
X
[Specs Ignition System Ignition Headlight Key
Switch Spark Plug Cables Starter Interlock
Charging System Alternator Voltage Regulator
Battery Cables Battery Headlight Tail Lamp
Turn Signals Turn Signal Flasher Handlebar
Switches Speedometer Sensor Instrument Module
Speedometer Performance Check Tachometer
Performance Check Horn Neutral Indicator
Switch Main Fuse and Fuses Main Wire Harness
Sprocket Cover Wiring]

X Appendices

[ Tools Amp Multilink Electrical Connectors
Deutsch Electrical Connectors Packard Electrical
Connectors Electrical Connectors Index to
Wiring Diagrams Metric Conversions Fasteners
Torque Values Hose and Wire Routing ]

X Index


This is the most complete Service Repair Manual
for the Buell XB9R 2003, ever compiled by mankind.

This Official Service Repair Manual contains 576
pages of high quality diagrams and instructions
on how to service and repair your Buell XB9R 2003
from the front Fender to the rear

This is a must for the Do-It-Yourselfer! You will
not be dissatisfied.